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Sharpening Tutorial

• Sharpening vs. Honing
• Sharpening progression
• Grits
• Which grit to use first?
• When to switch to next grit?
• Up to which grit?
• Grit chart
• Burr
• Bevel and Micro Bevel
• Honing micro bevel
• Extreme Sharpness vs. Practical Sharpness



Sharpening vs. Honing


Sharpening is done on stones to establish bevel (not micro bevel). You can use flat blue Wedgek to sharpen at correct consistent angle.

Sharpening is usually needed once per several months for professional heavy constant use and once per year for home use. Between sharpenings you should use honing on steel and ceramic rods. You can tell that it is time to sharpen when honing doesn't work anymore. Honing doesn't work when edge is rolled over and has dents. Damage is done by some hard surface like bone, granite, glass, plates, metal objects like other knives, spoons, forks, etc.

Honing is done on honing rod to maintain micro bevel. You can use conical orange Wedgek to hone at correct consistent angle.

The honing rods are often called "sharpening steel". But while they make knives sharper, they are actually do honing and not sharpening. Honing rod is touching only very small area of the edge at the time. That is why only extremely light (feather like) pressure should be applied for honing.

Honing can be done as often as you like. You can hone knife a hundred times between sharpenings. Honing restores micro bevel and makes edge very sharp again and again.

Rods made of steel almost don't take any metal from the edge. Ceramic honing rods are much more agressive than rods made of steel. Ceramic takes off more metal from the edge. Ceramic is harder than steel. Plus ceramic grain creates perfect scratch pattern to make biting edge. Usually only 2-3 alternating light strokes per side needed to restore keen edge.

It is recommended to use metal rods to straighten the edge for several days, then use ceramic to take off some metal. Then use metal rod again. You can alternate metal and ceramic rods. Use metal until it works, then use ceramic. When even ceramic rod doesn't work anymore, it means it is time to sharpen knife on stone. But the edge will be increadibly sharp for a very long time with just honing on the rods. Especially long if you use both metal and ceramic rods.



Sharpening progression


We'll discuss here sharpening only, not honing.


Grits

For sharpening you can use stones. There are many materials and many marketing brands for them. You can use sandpaper and lapping films pretty much as stones as well. All these stuff can have different particle sizes and measured in microns or grit.

You start with more coarse grit to remove more metal. Then you use next grit that is less coarse (more fine). Use this next grit until you remove scratches from previous coarser stone. Then you move to next grit and so on. This method of using stones from more coarse to finer stones is call sharpening progression. It is not recommended to skip grits because it will take much longer time to remove scratches from coarser grit.


Which grit to use first?

600 grit if knife needs minor maintenance.
400 grit if knife looks good and not damaged with visible dents.
300 grit if knife is damaged and have visible dents.
200 grit if you need to reprofile bevel to remove a lot of metal.
100 grit in extreme reprofiling cases.


When to switch to next grit?

With starting grit you need to sharpen all the way until you reach apex of the edge. If you don't reach apex with first grit, the next grits will be useless, they will not sharpen edge at all. Only when you reached apex, you can switch to next grit. Next grits are used only to remove scratches from previous lower grits.

It takes much less efforts to use next grits after first starting grit. For example, first starting grit may need 50 or several hundreds strokes and next grits may need only 10 strokes. Number of strokes may vary greatly because of different knives, different stones and different steels. You can use 60X loope to see the scratches.

Wash edge with rubbing alcohol (or Windex or water) and paper towel before switching to next grit. Washing will remove invisible tiny grinded metal particles. If not removed, these particles will contaminate next stone and significantly reduce its performance.


Up to which grit?

For Practical sharpness you can finish with 600 grit to establish bevel, then hone with rod to establish micro bevel. For most practical tasks 600 grit is great. But some can finish with more coarse 400 grit or more fine 1000 grit.
For Extreme sharpness there is no limit.



Grit chart
Note: May vary by brand, country, standards, etc.

American Standard
Grit
(Approx.)
Grit NameMicron
μ
100Extra Extra Coarse150
200Extra Coarse100
300Coarse70
400Medium Fine40
600Fine30
1000Extra Fine18
2000Extra Extra Fine9
6000Near Mirror Polish4
10,000Near Mirror Polish3
14,000Mirror Polish1
50,000Mirror Polish0.5
100,000Mirror Polish0.25



Burr


Burr is a tiny thin layer of metal that is hanging over the edge apex. It is not visible, but you can feel it with fingernail (only after lower grits). It is caused by sharpening and it is perfectly normal. It is a good indicator that you reached apex and you can switch to next grit stone. But you have to remove the burr completely.
Burr

Many people do not pay enough attention to proper removing of the burr. If you don't remove burr completely, you will end up with dull edge.

Burr can bend from side to side. To remove burr make 5 very light strokes on one side and 5 strokes on other side, then 4 strokes on one side and 4 strokes on other side, then 3 and 3, then 2 and 2, then 1 and 1, again 1 and 1, again 1 and 1. Your mileage may vary more or less.



Bevel and Micro Bevel

Bevel vs Microbevel

Bevel is created by sharpening process. Sharpening is done on sharpening stones with many dozens or hundreds of strokes (depends on condition of knife).

Micro bevel is created by 2-3 strokes on honing rod. Your edge will be hair shaving sharp after each honing. You can hone 100 times before need to sharpen again.


 
Bevel
 
 
Micro-bevel
 
Is it visible? Yes Not visible with naked eye. Only visible under microscope.
Angle15-17 degrees per side for regular knives

10-12 for Japanese knives
20 degrees per side for regular knives


15-16 for Japanese knives
Method to maintain Sharpening Honing




Honing micro bevel


Honing is done to establish micro bevel. Honing angle is more obtuse (about 3-5 degrees) per side than sharpening angle. Usually only 2-3 alternating light strokes per side needed to restore keen edge.

For micro bevel it is very easy to use just a ceramic rod. Just make 3 light strikes on each side. By light I mean VERY light. No pressure on the ceramic rod. You can use stone as well.

If you take care of knife, you can hone 100 times before you need to sharpen again.



Extreme Sharpness vs. Practical Sharpness


Sharpness can be Extreme or Practical.

Extreme sharpness is great for razors and other special applications, but it doesn't last for a long. It can be used only for delicate tasks. Extreme sharpness is done by shapening progression well above 1000 grit with polishing and stropping at final steps.

Practical sharpness is not as sharp as Extreme. It can shave hairs, but not as good as Extreme. But it is superior to slice tomatos, cut meat and vegetables. It is great for kitchen, hunting, meat processing and everyday tasks. To restore sharpness just hone it periodically. You can hone for many months before you need to sharpen again. And it will shave hairs after each honing!

Cutting vs. Slicing. Cutting and slicing are totally different animals.

For cutting the finer edge is better. Cutting is shaving, chopping, and when edge cuts perpendicular to the material.

Slicing is when edge is moving against material like a saw. The toothed edge is much better for slicing. Even surgical scalpels are very toothy. Toothy edge is better for most of the kitchen tasks (not all though), for cutting rope, for meat processing.

So the final stone grit depends on the material you are working with and how you approach it. There is not absolute sharpness. For different tasks you may need a different edge.




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